SWEDEN – Alfa Laval has introduced Clariot, an AI-powered condition monitoring system designed to improve operational efficiency and equipment reliability in hygienic processing environments.
Developed based on insights from over 3,000 existing condition monitoring units globally, Clariot combines new hardware and software to deliver precise, real-time analysis and actionable insights for pumps and other rotating equipment.
“Unplanned downtime costs manufacturers billions of euros in lost revenue each year,” said Torsten Pedersen, Commercial Head of Condition Monitoring at Alfa Laval Fluid Handling.
“In a world where every drop and every man-hour count, our customers increasingly seek solutions that improve uptime and productivity while reducing resource waste. Clariot makes a difference by preventing failures and enabling manufacturers to operate at full capacity.”
The Clariot system includes the Clariot VX sensor, Clariot Connect gateway, and analytics platform, forming what Alfa Laval calls a complete digital handshake.
The standalone setup maximizes cybersecurity by operating independently from internal business systems and is compatible with most pump brands.
Designed specifically for wet production environments, the VX sensor supports multiple changeovers on process lines and is pre-mounted on select Alfa Laval pumps.
Clariot uses AI-driven predictive diagnostics to detect machine failures before they occur, extending equipment lifespan and reducing maintenance costs.
According to Alfa Laval, an unplanned stop in a setup with 50 pumps can result in annual losses of up to €80,000 (US$85,560), while the Clariot solution costs less than one-tenth of that scenario and delivers a fast payback time.
“Predictive maintenance is the future of manufacturing, enabled by sensor data, AI-driven insights, and digital connectivity,” said Pedersen.
“Our solutions have repeatedly alerted operators to potential failures, enabling predictive strategies and reducing unnecessary interruptions.”
To support buyers, Alfa Laval has released a comprehensive Buyer’s Guide to condition monitoring in hygienic industries, detailing maintenance strategies, selection criteria, and implementation approaches.
The Clariot solution is scalable for deployment across sites, offering seamless benchmarking between factories.
It also meets cybersecurity standards under IEC 62443-3-3 SL1. Alfa Laval stated that equipment monitored and serviced according to Clariot recommendations may be eligible for extended warranties.